Author Topic: Gear Oil Bolt and washer replacement  (Read 443 times)

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Gear Oil Bolt and washer replacement
« on: November 24, 2020, 10:48:20 PM »
I have damaged the washer and maybe the bolt that drains the gear oil by over tightening. Its leaking oil after riding, and I want to replace these parts.
Here is the question, since SYM parts don't exist for this, how do I find the correct washer type and bolt with the correct length / size?

This is the bolt that is by the rear wheel. See image of rear wheel vertical facing bolt.

https://imgur.com/a/yT2VTEK

Here are part numbers I THINK are the same, if that helps (It didn't help me)
8200-0182 Special Bolt 8mm
8200-2111 Special Bolt 8mm
8200-0511 Washer 8x17

Tromper

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Re: Gear Oil Bolt and washer replacement
« Reply #1 on: November 25, 2020, 11:16:03 PM »
Kinda surprised me when I poked around and found a washer that matches the description.
Here
http://www.scooterloungeonline.com/product/90474-M9Q-000
and here
https://cometkartsales.com/G.-R.P.8X17-Washer-M8x17.html
Not sure if that's gonna be right so would probably hit 'em up first. 
Lemme know whatcha find if ya do please.  No leaking, but I could use one for my top bolt too.

I haven't checked the bolts on mine but they didn't look real special.  Could have  weird thread or something I guess. 
https://transmissioncenter.net/shop/700r4-4l60e-200-4r-pan-bolts/ kinda resembles 'em superficially but you'd really want to measure 'em and check the thread pitch to be sure.


I have damaged the washer and maybe the bolt that drains the gear oil by over tightening. Its leaking oil after riding, and I want to replace these parts.
Here is the question, since SYM parts don't exist for this, how do I find the correct washer type and bolt with the correct length / size?

This is the bolt that is by the rear wheel. See image of rear wheel vertical facing bolt.

https://imgur.com/a/yT2VTEK

Here are part numbers I THINK are the same, if that helps (It didn't help me)
8200-0182 Special Bolt 8mm
8200-2111 Special Bolt 8mm
8200-0511 Washer 8x17

08 SYM HD200
07 Suzuki Burgman 650

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Re: Gear Oil Bolt and washer replacement
« Reply #2 on: November 28, 2020, 10:12:39 AM »
Thanks for your reply.

I will check out those links and get back to you.

One reason I believe my washer has special needs is because of this video
https://youtu.be/bsU6NXgOSjc&t=02m25s

Does that look familiar to you as well?

Tromper

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Re: Gear Oil Bolt and washer replacement
« Reply #3 on: November 28, 2020, 09:13:51 PM »
I got an error on playback message so tough to say.
08 SYM HD200
07 Suzuki Burgman 650

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Re: Gear Oil Bolt and washer replacement
« Reply #4 on: December 02, 2020, 01:17:34 PM »
https://www.youtube.com/watch?v=bsU6NXgOSjc&feature=youtu.be&t=02m37s

Confirmed that these washers are having the lip and the threading

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